Alesco INTER 8/12 – manual and user guide

The Alesco INTER 8/12 is a mobile three-phase induction heater that runs at 8 kW and can be boosted to 12 kW when needed. Unlike the ACE12 it has internal cooling, so no external water supply is required. This page covers the specifications, the boost function, the alarm indicators and the annual check.

Specifications

Output power8–12 kW
Working frequency15.5 kHz
Mains supply3 × 400 V AC + PE, 16 A, 50/60 Hz, connected to RCD
Power control10 steps
Weight95 kg
Dimensions (L×W×H)800 × 350 × 860 mm
Hose length6 m standard
EnclosureIP21
Internal coolingYes
Heating tips90 degrees included. Straight and flat optional
Ambient temperature0–35 °C, humidity below 90 %
Transport temperature−10 to 50 °C
Warranty2 years

Internal cooling – the main difference from the ACE12

The INTER 8/12 cools itself. There is no tap water connection to arrange and no separate cooling unit to buy or move. That makes it the straightforward choice for a fixed workshop, at the cost of weight: 95 kg against the ACE12’s 19 kg.

Getting started

  1. When connected to power, the ON switch is illuminated.
  2. Press the ON switch. The machine runs a short self-check and seven diodes light green from the left.
  3. Choose the power setting with the + and − buttons. There are ten steps.
  4. The machine is activated by the start/stop switch on the transformer handle.
  5. Place the inductor on the surface to be heated and activate the switch.
  6. While heating, the diodes on the display flash.

Using boost

The INTER 8/12 starts at 8 kW and can be boosted to 12 kW every other minute.

  1. Press and hold the + button for three seconds, until the last three diodes shine bright yellow.
  2. You now have 60 seconds at 12 kW.
  3. After that, continue at 8 kW or wait 60 seconds until the last three diodes shine white.
  4. Boost again.

Alarm indicators and fault codes

IndicationMeaningAction
Second diode blue, then redOn first connection to a water source the diode stays blue for 90 seconds. If no flow is detected it turns red – flow faultCheck the water supply and that the hoses are not pinched
OverheatedWorking temperature exceededLet the machine cool and check the cooling
No water flowingCooling water is not circulatingCheck the internal cooling circuit and the hose package
Power failureFault in the mains supplyCheck the outlet, the RCD and the power cable
Warning symbol litAll other errorsPress the warning symbol to display the error code, then contact Alesco or your distributor

All alarms and errors also trigger an audible signal. The fault codes are printed on the product label as well as shown on the display.

Operating the machine

Place the heating tip flat against the workpiece, press and hold the ON/OFF button, and move the inductor around the surface being heated.

  • Never hold the inductor still for more than a few seconds in the same place.
  • Do not touch heated parts without first checking the temperature.
  • The work area must be cleared of flammable materials.
  • No pacemakers and no implants near the machine while it is active.
  • Remove watches, rings and bracelets before use.

Annual check

Run a visual check before every start, and have the machine checked at least once every twelve months by a trained engineer with calibrated equipment. The check includes an earth continuity test (PE) below 0.5 ohms and an insulation resistance test, plus a visual inspection of the power cable, the inlet, the housing screws, the front and rear covers, the control panel and the hose package.

If damage or deviation is found, do not use the machine until it has been correctly serviced.

Safety

All major service and maintenance work must be carried out by Alesco service personnel. Disconnect the machine from the mains before service, cleaning or maintenance, and never remove cover plates while it is connected. Do not touch the inductor while it is activated. Keep fire extinguishing equipment at hand.

Warranty

Alesco grants a 24-month warranty from the date of delivery, covering defects in material and workmanship.

Frequently asked questions

Does the INTER 8/12 need an external water supply?

No. It has internal cooling.

How does the boost function work?

Hold the + button for three seconds until the last three diodes shine bright yellow. That gives 60 seconds at 12 kW. Wait 60 seconds until the diodes shine white to boost again.

What power supply is required?

3 × 400 V AC + PE, 16 A, 50/60 Hz, connected to an RCD.

How much does the INTER 8/12 weigh?

95 kg.

What is the working frequency?

15.5 kHz.

How often should it be serviced?

A visual check before every start, and a full check at least once every twelve months by a trained engineer.

Download the manual

Manual INTER 8/12 Vol 2, English (PDF, 1.9 MB)

The PDF is the governing document. If anything on this page differs from the manual, the manual applies.

Spare parts and accessories

Support

Alesco International AB, Neongatan 10, SE-431 53 Mölndal, Sweden. Phone +46 31 711 47 50, email support@alesco.se.